OVERHEAD CONSTRUCTION
POLE TESTING


London Telecommunications Engineering Training Centre
Note for Students NS 93

GENERAL TEST ON POLES

1 GENERAL
This instruction describes the method of carrying out the general examination on poles in position and the action to be taken when the examination indicates that a pole is in an unsatisfactory condition.

2 Since the condition of the pole may have deteriorated since the last periodic examination, it is imperative that the general examination, as detailed in the following paragraphs, be. made before commencing any work on the pole. IT IS THE: RESPONSIBILITY OF EVERY OFFICER BEFORE STARTING ANY WORK ON ANY POLE, INCLUDING POLES NOT OWNED BY THE POST OFFICE, TO ENSURE THAT THE GENERAL EXAMINATION HAS BEEN CARRIED OUT AND THAT THE POLE IS NOT IN A DANGEROUS CONDITION. This examination forms part of the more general safety precautions for this class of work, as detailed in TI M4 E0600.

3 If an officer feels that he is not reasonably sure in judging the soundness of a pole by means of the general examination he must seek guidance and not take a chance.

4 All poles owned by the Post Office are given a periodic examination (TI A2 N1362) every six years by a Pole Examination Party even when such poles are known to be due for immediate recovery. During the periodic examination all poles are inspected whilst those 12 years old or more are given a complete test.

5 Poles found to be unsatisfactory by a Pole Examination Party are marked with a letter D. In the case of a wooden pole this takes the form of a red coloured aluminium label (Label, Pole D [50mm x 38m]) on which a letter D is embossed. Sheet steel poles and "hollow" type poles (see paragraph 13) are marked with a 75mm high letter D in red paint.

6 Poles considered to be satisfactory by a Pole Examination Party are marked with an "Examined" label which gives the date of the examination and the code number of the Pole Examination Officer who carried it out. However, up until the start of the 7th Pole Examination Cycle (1st January 1980) poles found to be satisfactory were not marked in any way.

7 In accordance with previous instructions poles found to be only slightly decayed, or corroded, during the periodic examination were classified as suspect and marked with a letter S. In the case of a wooden pole this would have taken the form of a red coloured aluminium label (Label, Pole S [50mm x 38m]) on which a letter S is embossed.  Such poles are examined annually by Pole Examination Party. The "S" classification has now ceased and existing "S" poles will gradually be re-classified as "G" satisfactory or "D" unsatisfactory.

8 METHODS OF TESTING FOR DECAY IN WOODEN POLES
8.1 Hammer Test
Tap the pole lightly with a Hammer, Jointer's 1lb; the note obtained will indicate the condition of the pole at the point struck. Good timber gives a sharp metallic ring whilst a decidedly hollow note is obtained when extensive internal decay is present; a dull or dead note indicates either slight internal decay or surface decay. The note obtained may not be particularly distinctive but a change in tone will be noticed as the hammer taps pass from good to decayed wood. Reference taps should be made 600mm to 900mm up the pole to compare the sound with that at the ground line.

8.2 Prodding Test
This test should only be applied to those parts of the pole where decay is visible or where the hammer test has indicated that external decay may be present. To carry out the test, prod the surface of the pole lightly with a Probe, Pole Testing. Wood in good condition will resist penetration and will grip the point of the probe, but decayed wood will offer little or no resistance to penetration and will not grip the point. Also decayed surface wood will be removed easily by light scraping.

9 EXAMINATION SEQUENCE FOR WOODEN P0LE
Examine all wooden poles in the sequence detailed below. If as the result of the examination at any point in the sequence the pole is considered to be unsatisfactory the remaining parts of the examination must not be carried out.

9.1 Check for any dangers adjacent to the pole such as spiked railings, glass topped walls or similar hazards.

9.2 Check that there is no obstruction preventing the test for decay being carried out.

9.3 Check the depth of the pole from the position of the 3m mark which should normally be 1.8m or less above the ground line.
Inspect the pole for physical damage. Special attention must be given to poles situated in or adjacent to a hedgerow, as such poles may be damaged by hedge-cutting machines, the most probable location of such damage will be 1.5m to 3m above the ground line. Carefully examine the area around any physical damage for decay.

9.5 Test for decay at the ground line (see paragraph 8). Stamp aside or cut away any grass, undergrowth or stones to permit testing as near as possible to the ground line. When it is suspected that the ground level has been raised, eg on a roadside bank where road sweepings have been deposited or the ground level raised due to resurfacing, remove the additional material to expose the original ground line. Apply the hammer test right down at the ground line with not more than 25mm spacing between hammer taps all round the pole. Apply the prodding test at points round the ground line where surface decay is suspected. The extent of any decay must be determined by applying the tests at several points.

If the test at the ground line shows some decay or there is doubt as to the condition below the ground line, excavate to expose 300mm of the pole below ground line. Clean the pole surface and apply the hammer and prodding tests around the exposed section. After testing back-fill and thoroughly consolidate the earth around the pole.

The test for decay must be applied at all points on the pole where decay is apparent or suspected. Special attention should be given to the area around the top of the pole.

9.6 Examine all pole fittings (e.g. finials, suspension wire near the pole, stays, struts, pole steps etc) for security of fixing and excessive weakening due to decay or corrosion. Check all pole steps for firmness before putting any weight on them. Give special attention to coach screws securing steps on old poles which may be seriously weakened by rust below the head, or exposed in deep shakes or cracks. Check for growth of corrosion around coach screw heads and for the absence of galvanising plus deep pitting of the pole steps. Check that pole stepping is adequate and in accordance with TI A2 N1151. Inspect the earth wire and repair if in a dangerous condition. Items of plant found to be in need of attention must be reported on form A1024 to the Supervising Officer who, in the case of pole steps, must make arrangements for immediate replacement.

10 LAGGED POLES
Before examining lagged poles, shorten the laths all round the pole, with a saw, to a height of 150mm above ground level; or recover the laths if they are no longer required.

11 RESULTS OF THE EXAMINATION OF WOODEN POLES
11.1 When a pole is found without a visible 3m mark, or the position of the mark indicates that the pole is set at shallow depth, the pole must be regarded as

11.2 The pole must be regarded as "D" if it has been weakened by physical damage (such as scuffing or cuts) which either extends for more than one third of the circumference or is more than 30mm deep and exceeds 25mm in width around the pole.

11.3 If a pole is located within 1m of spiked railings, glass topped
walls or similar hazards the pole must be regarded as

11.4 Where less than two-thirds of the circumference of a pole can be tested for decay, due to obstructions, the pole must be regarded as

11.5 If a pole is found to have any internal decay it must be regarded as 'D''.

11.6 The presence of external decay does not necessarily mean that a pole is unsatisfactory, the following points are intended as a guide:-

  1. Where the decay extending around the pole is less than 6mm deep the pole may be considered as satisfactory.

  2. Where the decay is less than 30mm deep and occurs only in isolated pockets less than 25mm in width the pole may be considered as satisfactory.

  3. In cases where the decay is more extensive than either (a) or (b) above the pole must be regarded as "D". If the pole is carrying a heavily unbalanced load it may be necessary to regard the pole as even when decay is less extensive than (a) or (b) above.

11.7 If even small amounts of decay exist at points where pole steps are fixed the pole must be regarded as "D".


12 SHEET STEEL "ADASTRA" POLES
The hammer and probe tests are not applicable to sheet steel poles.

12.1 if a black paint band of 600mm or more is visible above the ground line it must be assumed that the ground level has been lowered and the pole must be regarded as "D".

12.2 Inspect the pole for physical damage. Special attention must be given to poles situated in or adjacent to a hedgerow as such pole may be damaged by hedge-cutting machines; the most probably location of such damage will be 1.5m to 3m above the ground line. If the pole wall is cut through for more than one-sixth of its circumference or buckled due to an impact, it must be regarded as "D". Carefully examine the area around any physical damage for corrosion.

12.3 Visually inspect all round the pole right at and near the ground line and for a few feet above ground line. Stamp aside or cut away any grass or undergrowth as necessary. When it is suspected that the ground level has been raised, eg on a roadside bank where road sweepings have been deposited or the ground level raised due to resurfacing, remove the additional material to expose the original ground line. If some rusting and deep pitting is present or there is any doubt as to the condition below ground line, excavate to expose 300mm of the pole below ground line; clean and inspect the pole.

(NOTE: Rust stains from fittings etc should not be confused with corrosion). If the effective thickness of the sheet steel is seriously reduced by rusting and pitting for one-quarter of the circumference or more the pole must be regarded as

12.4 If the area around the pole has been excavated in order to carry out the inspection in paragraph 12.3 above, back-fill and thoroughly consolidate the earth.

12.5 Examine all pole fittings (e.g. suspension wire near the pole, stays, pole steps etc) for security of fixing and excessive weakening due to corrosion. Careful attention must be paid to bolts securing the steps to the pole. Check all pole steps for firmness before putting any weight on them. Check for signs of cracking of the strengthening web of the step. Items of plant found to be in need of attention must be reported on form A1024 to the Supervising Officer who, in the case of pole steps, must make arrangements for immediate replacement.

13 "HOLLOW" TYPE POLES
These poles may be constructed from either metal or plastic and will have an access door 1.5m above the ground level. "Hollow" type poles MUST NOT BE CLIMBED and have not been fitted with pole steps. It is therefore unnecessary to carry out a general examination before working on this type of pole. However, a report on form A1024 should be made to the Supervising Officer if the pole is set at a shallow depth (the access door lock is 3m from the butt); has severe physical damage or serious structural weakness (due to corrosion of the metal or crazing and flaking of the plastic).

14 ACTION AFTER EXAMINATION
Seek guidance if, after completion of the examination, there is any doubt about the condition of the pole. Where the examination has indicated that a pole must be regarded as "D" a report on form A1024 must be made to the Supervising Officer who will arrange for the pole to be examined by a Pole Examination Party.

15 POLES LABELLED "S" (see paragraph 7)
Poles marked with the letter S may be worked on if the general examination indicates that the pole is in a satisfactory condition. However, special care must be taken when carrying out the examination.

16 WORKING ON POLES CLASSIFIED "D"
Only very urgent work, e.g. on an emergency circuit, may be carried out on a pole marked with a letter "D" or regarded as being "D" as a result of the general examination. A Platform Elevating or Kits Staging MUST be used whenever possible, otherwise the pole MUST NOT BE WORKED ON until it has been provided with additional and stabilising support or, in the case of a pole found "D" during a general examination, assessed by a Pole Examination Party as being satisfactory. No attempt must be made to stay a joint user pole carrying electricity supplies, a Platform Elevating or Kits Staging MUST be used, care being taken to keep clear of the power wires.

17 JOINT USER POLES
17.1 The general examination must be applied to poles owned by the Electricity Boards or other undertakings which carry PO wires or cables. When examining or working on joint user poles, including those owned by the PO, care must be taken to keep clear of power wires and stay wires etc. The general examination must be restricted to the height of the PO wires or cables.

17.2 On poles receiving post-installation treatment in the form of bandages protruding above ground level, the ground level for testing purposes, must be assumed to be at the top edge of the protective bandage. No attempt must be made to test the protected area or to remove the bandage.

17.3 A report must be made to the Supervising Officer on any pole considered to be unsatisfactory, and for those joint user poles not owned by the PO the Supervising Officer must inform the owner accordingly.

18 MARKING EXAMINED POLES (POLE EXAMINATION PARTY)
18.1 Wooden poles found to be in a satisfactory condition must have a Label No. 558A fixed to them. These labels are made from plastic strip (100mm x 25mm) and are printed with three lines of numbers and letters: the first two lines represent the month and year in which the examination was carried out while the bottom line give the code letter of the Pole Examination Party. A hole is provided at each end of the label for fixing it to the pole using 'Pins, Steel No 11. The labels must be fixed at least 3m above the ground line in the most conspicuous position. Holes must be punched through the relevant numbers and letters to indicate when the pole was examined and which Party carried out the examination, e.g.:-


The above label indicates that an examination took place in May 1982 by Pole Examination Party B.

Each cycle of examination will have a new label issued of a different colour, i.e. the 7th cycle, starting 1 January 1980, label is yellow.

18.2 Wooden poles found to be in an unsatisfactory condition and classified "D" must have a Label, Pole, "D" fixed to them. These labels are made from red coloured aluminium sheet (50mm x 38mm) or which a letter "D" is embossed. A hole is provided in each corner for fixing the label to the pole by Pins, Steel No 1. The labels must be fixed between 2.4m to 2.7m above the ground level in the most conspicuous position.

8.3 Sheet steel poles and "hollow" type poles classified as being "ID" must be marked with a 75mm high letter "D" in Paint, Gloss, Red at a point between 2.4m to 2.7m above the ground level. For this purpose stencils may be cut or purchased locally. Paint brushes must be kept in a container in water to prevent hardening, and at weekends or when it is known that they will not be required for at least two days the brushes should be cleaned and stored dry.

18.4 "Hollow" type poles found to be in a satisfactory condition should not be marked with a 'pole examined' label.

Issue 7
September 1979


 

 
 
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